The cells for the buggy battery have arrived. I purchased these new 32650 LiFePo4 cells from batteryhookup.com for CHEAP. I don't think you're going to find a better price anywhere else. They're rated for 3.2V and 5Ah with a max continuous discharge of 15A (3C), and max pulse discharge (for 10 sec) of 50A. Max charging current is 5A (1C). They have another cell available rated for 6Ah capacity, 18A cont. discharge, 60A pulse discharge and 6A charge limit. Links for both can be found below.
As some of you already know, LiFePo4 isn't quite as energy dense as lithium ion but it is the safest type of lithium battery because it won't cause a runaway fiery explosion under your butt if a cell gets damaged somehow. This is the main reason why I use LiFePo4 in my projects when I can, aside from this type not containing cobalt.
The battery that I'm building for the buggy with these 5Ah cells will be a 24P30S configuration to produce 96V and ~11.5 kWh capacity, with a continuous discharge limit of 360A, pulse discharge of 1200A, and a charge current limit of 120A. This is well over the ME1616 motor's capability of 250A continuous and 600A pulse, so I don't expect there to be any thermal issues at all and have chosen to incorporate a simple forced air TMS into the buggy design to help the cells shed what little heat they might produce while driving.
11.5 kWh should give me around 200 km's of range per charge in the trails with regenerative braking. A person can use the 6Ah cells to get around 14 kWh in the same space if they want. But, Batteryhookup's customers have been reporting 5.5Ah+ capacity with the 5Ah rated cells while the 6Ah cells are at or just slightly above 6Ah, so in terms of cost per watt hour you'll be getting a better deal with the 5Ah cells ($0.19/wh vs $0.17/wh). I normally don't put on more than 80-100 km per trip when I go off-roading, so I opted for the more affordable cells.
The DOM tubing for the chassis will be here in a couple of weeks. I'll try to have the buggy CAD 'finished' and a few pics posted in a day or two so you can see exactly what I've got planned.
5 Ah cells: https://batteryhookup.com/products/new-battery-hookup-lifep04-32650-3-2v-5000mah-cells 6 Ah cells: https://batteryhookup.com/products/100-brand-new-lifep04-32650-3-2v-6000mah-cellsbatteryhookup.com/products/100-brand-new-lifep04-32650-3-2v-6000mah-cells
1 Comment
Tim
3/24/2021 06:12:52 am
Hey James,
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AuthorJames Biggar Archives
March 2023
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